Low-expansion filler for advanced-package epoxy molding compound trials.
Product Overview
Changtong fused silica is an amorphous filler starting point for semiconductor epoxy molding compounds. Reference chemistry includes SiO₂ >99.90%, Fe₂O₃ <50 ppm, Al₂O₃ <200 ppm, Na₂O + K₂O <100 ppm and thermal expansion 0.5 × 10⁻⁶.
Grade choice depends on package type, filler loading, surface treatment, flow window, mold design and reliability standard. Confirm PSD method, top cut, residue, moisture and lot COA before approval.
Material Identity and Grade Information
Grade-specific information — confirm the selected grade and test values before production use.
Material
Amorphous fused silica, distinct from crystalline silica and cristobalite.
Reference profile
High-purity, low-expansion filler for epoxy molding compound screening.
Use case
Advanced semiconductor packages and reliability-critical EMC trials.
Properties and Specification
Property
Reference value
Project control
Structure
Amorphous fused silica
Confirm resin compatibility and package application.
SiO₂
>99.90%
Confirm current TDS/COA and test method.
Fe₂O₃
<50 ppm
Agree impurity and magnetic-particle limits.
Al₂O₃
<200 ppm
Confirm milling-media and lot-specific result.
Na₂O + K₂O
<100 ppm
Check ionic contamination method and acceptance limit.
Thermal expansion
0.5 × 10⁻⁶ material reference
Measure cured CTE, stress and warpage in the package.
Data boundary: Fused silica values are material references, not a guarantee of package performance. Final grade is grade-specific, subject to current TDS/COA and customer trial.
Applications for Fused Silica EMC
Advanced Semiconductor Packages
Screen filler loading, spiral flow, gel time and mold filling against package geometry.
Low-Warpage EMC
Measure cured CTE, modulus, Tg, warpage and package stress after blend and surface treatment are fixed.
Reliability-Critical Electronics
Set ionic, magnetic-particle and moisture limits, then run MSL, temperature-cycle and reflow tests.
A Practical Grade-Selection Workflow
Define the package target. Record package type, CTE target, mold design, loading and reliability standard.
Match purity and PSD. Fix D-values, top cut, residue, alkali, magnetic particles and moisture method.
Run the molding window. Compare spiral flow, gel time, voids, warpage and cured properties.
Approve a lot-specific document set. Retain the COA, process window and reliability results.
Production, Inspection and Quality Documents
Record resin and curing system, filler loading, surface treatment, mold temperature, transfer pressure and cure schedule. Request the applicable TDS and batch COA; retain molded coupons for warpage, ionic and moisture-reliability comparison.
Transfer-molding trials should compare flow, loading and void control in the target package.Warpage metrology links filler selection to dimensional stability after molding.Ionic and moisture reliability tests should follow the package acceptance plan.
Fused silica powder for EV inverter and power-module epoxy potting trials where low expansion and dimensional stability are required. Match purity and PSD to viscosity, vacuum filling, thermal cycling, dielectric strength and partial-discharge acceptance in the customer’s resin system.
Fused silica powder for electrical epoxy casting and vacuum-cast insulation component trials. Grade selection should be matched to the resin, target particle-size distribution, filler loading, mold-filling process, cure schedule and the buyer's finished-component tests.